Maximator solutions for hydrogen applications

Maximator has many years of experience with components, gas filling systems and test systems especially for hydrogen applications. We give professional advice, plan projects and supply your hdyrogen systems. 

Our high-performance service team not only carries out the installation and maintenance of your systems, we reliably supply you with our original spare parts nationally and internationally. In our own test laboratory, we accompany your developments right from the start. We also carry out exceptional individual and series testing for your hydrogen products.

HYDRO HULC SERIES - Modular System

The Maximator HULC Series includes all necessary components to compress Hydrogen or other gases in a safe way to maximum 1,050 bar.

This complete series is installed in a 19“ rack frame with front panel mounting and front connection for easy installation, change and ac cess. This system can be easy installed and combined.

 

For all application the MASTER module is mandatory and is handling safety and functional features for maximum 4 X- modules. The X-modules can be combined and connected depending on the application and will compress the gas up to 1,050 bar.


Medium pressure valves
up to 1,550 bar (22,500 psi)

Maximator Medium pressure valves with metal to metal seats have a high level of safety and reliability under adverse operating conditions. These valves may be used both with gases and liquids.

Air Actuated Valves up to 1,050 bar are a great option for process automation, pressure control or safety devices in high pressure test and production systems. The areas of application range from slow filling processes in compact filling stations up to high flow rates for hydrogen refilling stations for buses, trucks and trains.

Especially for hydrogen applications, where best of class sealing ability is required, Maximator developed their Cone Check Valve series up to 1,550 bar design with a highly media compatible soft sealing system and improved spring guide.


Double Block & Bleed Valves
up to 1,550 bar (22,500 psi)

Double Block and Bleed Needle Valves are three stem manifold valves designed for blocking and bleeding in test and pressure monitoring applications as well as for chemical injection or drain line isolation.

Due to the standard valve packing and Vee stem design, Maximator double block and bleed needle valves are very compact and easy to use. In addition, manifold style valves reduce the number of fittings and space required for installation. 

 

 


Fittings, Filters & Rupture discs
up to 1,550 bar (22,500 psi)

Maximator Medium Pressure Fittings are designed for use with the 15V series air actuated hydrogen valves and 21V series medium pressure valves and medium pressure tubing.

Cup-Type Filters are used when maximum filtration surface area down to a single micron size is required. They are used to filter gases or liquids in high pressure systems. Angle type filters allow easy in-situ replacement of the filter elements.

Rupture discs are designed to be used with the safety head assemblies. Minimum rupture disc pressure ratings should be at least 110% of system operating pressure. The standard material is stainless steel.


Tubing & Nipples

Maximator offers a line of cold drawn thick wall tubing, with flow areas to compliment the large orifce medium pressure valves and fittings.

This tubing is made under strict manufacturing and quality control standards and inspections, with dimensional tolerances to match the requirements of the medium pressure coned and threaded connections. The standard material is 1.4404 (SST 316L), which is particulary suitable for hydrogen applications.  

In addition Maximator offers a line of coned and threaded medium pressure tube nipples in a variety of lengths for all standard tube sizes.

The coned and threaded medium pressure tube nipples are available in 1.4404 (SST 316L). They are also available in the 15,200 psi (1,050 bar) or 22,500 psi 1,550 bar) versions for the 9/16”, 3/4” and 1” OD tube sizes.


Gas boosters

The Maximator high pressure gas boosters are suitable for the oil free compression of gases and air. Industrial gases like argon, helium, nitrogen and hydrogen can be compressed to operating pressures of 2,400 bar (36,000 psi) and oxygen up to 350 bar (5,075 psi), depending on the application.

Air driven gas boosters are an efficient alternative instead of electrically driven products and can be used in explosion-proof areas (according to 2014/34/EU).


Tools

Maximator offers a comprehensive line of mechanical and manual tools for the proper preparation of Medium, High and Ultra High Pressure connections up to 9/16 inch tube dimension.